From Production to Quality —Everything Connected
StitchOS digitises the complete apparel manufacturing journey — from style creation and fabric management to production, quality, inspection, packing, shipping and compliance.
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Style Management
Style, PO, colour, size, measurement, operations bulletin, BOM and TNA — one digital record for every style.
LINE QUALITY & PRODUCTION
Quality Assurance:
• Traffic Light System,
  Mid-Line
  End-Line,Â
Sewing AQL validation
• Advanced 5-Card Workmanship Def Flag with IOT bulb
   – Green: Optimal standards (0-3 )
   – Yellow: Cautionary (exceeding 3 )
   – Red: Critical intervention required (5 defects)
   – Blue: Cleanliness Def(surpassing 10 marks blue )
• Automated operator flagging via TLS sync
• Direct Endline Inspection operator alerts
Manufacturing Operations:
    OB upload,Line Allocation, loading, bundle QR tracking, real-time output metrics, WIP visibility, and movement logs IR
Fabric & Warehouse
Digital rack allocation, fabric-roll QR allocation, roll traceability and Fabric 4-Point Inspection workflows.
Finishing & Packing
Finishing production, inline/endline quality, AQL, scan pack, and metal detection for final product integrity.
From data to intelligence
Convert raw factory data into actionable intelligence with high-fidelity analytics and live production visibility.
MANAGEMENT ANALYTICS
- Order management tracking
- Shipment status & documentation
- Buyer analysis & brand performance
- Real-time factory KPIs
- Efficiency vs DHU performance
PRODUCTION ANALYTICS
- Daily production output
- Line-wise efficiency
- Style & PO tracking
- Hourly production WIP
QUALITY ANALYTICS
- DHU & RFT analytics
- Defects by operation
- Alter & rejection logs
- Root cause dashboards
ADVANCED RIGOUR
- Defect trend forecasting
- Statistical Process Control
- Pareto variance reports
- Real-time quality flags
TRACE EVERY GARMENT
StitchOS connects fabric, cutting, bundles, production operations, and quality inspections to finished goods through QR-based traceability.
Ensure absolute transparency from style creation to final shipment with our Digital Product Passport ecosystem.
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