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STYLE
FABRIC
CUTTING
SEWING
FINISHING
PACKING
SHIPPING
stitchos video.mp4
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EVERYTHING YOUR FACTORY NEEDS. CONNECTED.

StitchOS digitises the complete apparel manufacturing journey — from style creation and fabric management to production, quality, inspection, packing, shipping and compliance.

Style Management Fashion Dashboard (1).png
Style Management

Style, PO, colour, size, measurement, operations bulletin, BOM and TNA — one digital record for every style.

Sewing floor tracking
LINE QUALITY & PRODUCTION

Quality Assurance:
• Integrated Traffic Light Control, Mid-stream and End-stream monitoring, plus automated Sewing AQL validation
• Advanced 5-Color Alert Protocol:
      – Green: Optimal standards (0-3 crafting minor flaws)
      – Yellow: Cautionary status (exceeding 3 crafting flaws)
      – Red: Critical intervention required (5 crafting flaws)
      – Blue: Hygiene check (surpassing 10 surface marks)
• Automated operator flagging via TLS sync
• Direct Endline Inspection operator alerts
Manufacturing Operations:
        Workload balancing, bundle QR tracking, real-time output metrics, WIP visibility, and stock movement logs

Fabric warehouse management
Fabric & Warehouse

Digital rack allocation, fabric-roll QR allocation, roll traceability and Fabric 4-Point Inspection workflows.

Finishing and packing
Finishing & Packing

Finishing production, inline/endline quality, AQL, scan pack, and metal detection for final product integrity.

SEE YOUR FACTORY IN REAL TIME

Convert raw factory data into actionable intelligence with high-fidelity analytics and live production visibility.

Order Management Dashboard
Factory Performance Analytics
Line Quality Dashboard
Style  MANAGEMENT

Monitor total POs, style transitions, and upcoming shipments. View active orders across buyers and brands with one centralized record.

FACTORY PERFORMANCE

Track weekly and monthly factory progress across all departments. Analyze productivity trends, DHU metrics, and defect patterns for optimized efficiency.

LINE QUALITY & PRODUCTION

Monitor manpower flow and production output against targets in real time.

Use advanced tools for RFT and defect tracking to drive instant corrective actions.

From data to intelligence

MANAGEMENT ANALYTICS
  • Order management tracking
  • Shipment status & documentation
  • Buyer analysis & brand performance
  • Real-time factory KPIs
  • Efficiency vs DHU performance
PRODUCTION ANALYTICS
  • Daily production output
  • Line-wise efficiency
  • Style & PO tracking
  • Hourly production WIP
QUALITY ANALYTICS
  • DHU & RFT analytics
  • Defects by operation
  • Alter & rejection logs
  • Root cause dashboards
ADVANCED RIGOUR
  • Defect trend forecasting
  • Statistical Process Control
  • Pareto variance reports
  • Real-time quality flags

TRACE EVERY GARMENT

StitchOS connects fabric, cutting, bundles, production operations, and quality inspections to finished goods through QR-based traceability.

Ensure absolute transparency from style creation to final shipment with our Digital Product Passport ecosystem.

T shirt with tafetta qr code. to track each garment .jpg
evaluation .png

Stay  Audit Ready

Global Facility Scoring – Gain immediate insight into your plant’s overall performance health.

Comprehensive Departmental Audits – Streamline workflows across supply chains, sewing, and packing.

Precise Grading Standards – Utilize clear A-to-D ratings for all essential compliance metrics.

Strategic Gap Analysis – Identify core operational strengths and target specific growth areas.
 
Historical Performance Logs – Maintain a permanent digital record to track factory progress over time.

READY TO DIGITISE?

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