StitchOS
Streamlining Manufacturing
Experience the power of StitchOS, a cutting-edge digital platform crafted to revolutionize your factory operations and empower your team to reach new heights of operational excellence.
StitchOS equips your factory with advanced digital modules to streamline operations, enhance quality control, and drive continuous improvement.
Transitioning from Paper to Pixels with StitchOS
Embrace Digital Transformation
StitchOS offers a seamless path to modernize your manufacturing operations, transitioning from traditional paper-based processes to a fully digital environment.
Unleash the power of quality and efficiency.
StitchOS empowers to Improve your quality, take realtime corrective action to enhance your efficiency.
Empower Your Workforce
StitchOS empowers your workforce with real-time data and digital tools, enabling them to drive continuous improvement and operational excellence.
Key Features of StitchOS
Seamless Integration
StitchOS seamlessly integrates with your existing systems, optimizing workflows and driving greater efficiency and productivity across your manufacturing operations.
Mobility and Flexibility
With the ability to access the platform anytime, anywhere on any device, you gain the mobility and flexibility to manage your processes with ease.
Customer-Centric Approach
At the heart of StitchOS is a customer-centric approach, designed to prioritize the needs of your business and help you deliver exceptional products and services.
Digital Modules for Manufacturing Excellence
Digital Spread & Cutting Audit
Ensure precision in spreading and cutting processes with comprehensive digital auditing.
Digital Traffic Light System 2.0
Advanced traffic light system for efficient production flow monitoring and control.
Digital Sewing & Finishing Inspection
Thorough digital inspections during and after sewing processes to ensure product quality.
Integrated Quality Assurance
Comprehensive quality assurance modules covering various production stages, from fabric to final product.
Quality Control
Ensure product quality with Acceptable Quality Limit (AQL) inspections for both sewing and finishing processes. Comprehensive technical audits maintain high standards across factory operations. Implement unique digital identifiers for enhanced traceability and quality management.
Production Efficiency
Monitor machine breakdowns in real-time to minimize downtime and optimize production. Streamline production processes with a dedicated module for enhanced efficiency. Proactive maintenance scheduling ensures optimal machine performance and longevity.
Advanced Technology Modules
TEMPERATURE HUMIDITY (IOT)
Utilize IoT technology to monitor and record temperature and humidity levels throughout the manufacturing process, ensuring optimal conditions for production.
RECORD METAL DETECTION
Implement advanced metal detection systems with digital recording capabilities to enhance product safety and quality control measures.
QR UNIQUE TRACEABILITY
Employ QR code technology for unique product identification, enabling comprehensive traceability throughout the supply chain.
CIRCULARITY MODULE *
Integrate a specialized module to support circular economy initiatives, promoting sustainability in manufacturing processes.
COSTING / T&A MODULE
Implement a comprehensive module for accurate costing and time and action (T&A) planning, optimizing resource allocation and project management.
BOM-BILL OF MATERIAL
Utilize a digital Bill of Materials system to streamline inventory management and enhance production planning efficiency.
SMART FACTORY AUTOMATION *
Implement cutting-edge smart factory automation solutions, as demonstrated by HOSHIMA INTERNATIONAL, to revolutionize manufacturing processes.
CUTTING ROOM AUTOMATION *
Integrate state-of-the-art cutting room automation technology, as showcased by COSMA TECHNOLOGY, ITALY, to enhance precision and efficiency in the cutting process.
Smart Flagging System for Quality
Our advanced line flagging system uses IoT-enabled smart bulbs at the assembly end-line. This enables rapid response to quality issues, ensuring high manufacturing standards. The ANDON system provides clear visual indicators for different quality levels.
Green Flag
Indicates excellent quality with workmanship defects below 3.
Yellow Flag
Signals the need for closer monitoring when workmanship defects are between 3 and 5.
Red Flag
Triggers immediate intervention when workmanship defects reach 5 or more.
Blue Flag
Prompts cleaning and inspection when 10 or more cleanliness defects have been detected.
StitchOS: The Comprehensive Solution
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Real-Time Data Collection
Immediate data visualization and analysis for quick decision-making
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Defect and Repair Tracking
Comprehensive system for monitoring and addressing quality issues
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Digital Record Storage
Elimination of manual reporting through digitized records
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Unified Platform
Integration of various solutions into a single, user-friendly interface
Getting Started with StitchOS
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Gap Analysis
Evaluate current processes for improvement opportunities.
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Implement Training
Deploy the digital solution and train team members.
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Manager Dashboard
Empower managers with reports and dashboards.
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Ongoing Support
Ensure a smooth transition with continued assistance.
Initial Setup and Configuration
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Organization & Factory Setup
Enter organization and factory details, including assembly lines, shift times, floors, and departments.
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User Access Control
Set user access permissions for various modules. Configure admin access to dashboards and PIN settings.
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Product Creation
Create new products through a simple entry form or mass upload for multiple styles.
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Order Information
Upload or enter details like buyer, brand, PO number, quantity, style, and expected delivery date, as well as SAM information.
Working Process Management
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BOM Creation
Accurate fabric selection and preparation
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Operation Upload
Bulletin upload and defect tracking
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Color/Size Breakup
PO entry and QR generation
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Style Management
Organize product styles and information
Fabric Inspection and Audit
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FABRIC 4 P
Records fabric inspections finding digitally, generates reports, shipment points, analytics dashboard, and reports on variances and failures.
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SPREAD AUDIT
Covers alignment, tension, number of plies, marker placement, defect identification, method adherence
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CUTTING AUDIT
Ensures cutting accuracy, marker use, cut quality, bundle integrity, and equipment maintenance.
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Live TV Dashboard
Monitoring the f4p inspection, spreading and cutting operations in real-time TV dashboard
Traffic Light System (TLS) and Operator Assessment
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Traffic Light Audit
Real-time quality monitoring using a traffic light interface.
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Operators' Quality Skills
Assessments to enhance product quality through targeted training.
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Operators' Performance
Evaluate and rate operators' quality, driving continuous improvement.
Sewing and Finishing Quality Control
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Line TV Dashboard
Real-time metrics display
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Defect Record & Track
Identify and log issues
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Sew/Finishing Inspection
Thorough quality verification
Defect Classification: Identifying defects in workmanship, fabric, measurements, decorations, and accessories to drive actionable insights and improvements.
Defect Record & Track: Checkers identify defects, select the operation / area, and record.
Line TV Dashboard: Displays real-time metrics including DHU, EFFICIENCY, DEFECT CATEGORY PIE, HOURLY VS TARGET, TOP DEFECTS, OPERATORS FLAG, and LINE FLAG/OIL FLAG.
Factory and Line Quality Dashboards
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Factory-wide Overview
Comprehensive defect trends
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Line-specific Analysis
Drill down into quality data
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Issue Identification
Address problems at source
Final Random Inspection and AQL Audit Process
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Offered Qty. Review
The AQL Audit begins with reviewing the total quantity of products offered for inspection.
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AQL Level Selection
The appropriate AQL level is selected based on the size of the production lot.
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Sample Size Determination
A statistical sample size is determined according to the AQL standard.
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Defect Allowance Definition
The maximum acceptable number of major and minor defects is defined by the AQL level.
QR Traceability: Transforming Operations
Complex Orders
Small orders with numerous sizes and colors complicate the process from cutting to packing.
Manual Sorting
Departments must perform multiple physical counts to meet size ratios, increasing labor costs and errors.
Quantity Discrepancies
Hidden defects and manipulation to meet targets lead to shortages at the final packing stage.
Time Constraints
Last-minute shortages are difficult to address, even with available resources.
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Unique QR Codes
Track each garment from loading to packing.
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Streamlined Applications
Ensure accurate progress tracking at each production stage.
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Improved Visibility
Real-time tracking and traceability at each production stage.
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Data-driven Insights
Facilitate proactive management and decision-making.
The QR Traceability System implemented at Sahu Exports has transformed their operations, delivering enhanced efficiency, improved quality, and better customer satisfaction.
Vision for StitchOS
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Single-Point Solution
Combine offerings of WFX, BlueKaktus, Datatex, BlueCherry, CGS, StitchMES, Zilingo, and Inspectorio
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Factory Support
Assist both big and small factories in complying with social and technical standards
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Brand Integration
Seamlessly connect factories and brands for improved collaboration and transparency
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Global Impact
Transform the apparel industry worldwide through comprehensive digitization
Get in Touch
Reach out to our team for more information about our products and services.
Email: admin@stitchos.com
Office: 120,SRS tower,
Mathura road,Faridabad,Haryana 121003
Website: www.stitchos.com
Schedule a Consultation
Book a meeting to learn how our solutions can benefit your business.
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Review our policies and guidelines to understand how we work with our customers.